Category Archives: brembo

Brake Noise Is It Normal?

Brake Noise Is It Normal?

One of the most common concerns that any vehicle owner perceives as a problem is brake noise when stopping the vehicle. The question pops up: “What is considered to be an ‘acceptable’ level of brake noise?”

Brake Noise Is It Normal? One of the most common concerns that any vehicle owner perceives as a problem is brake noise when stopping the vehicle.
Brake Noise Is It Normal? One of the most common concerns that any vehicle owner perceives as a problem is brake noise when stopping the vehicle.

The disc brake systems used on vehicles today are designed and developed to meet many different, but very strict requirements. This must be accomplished while providing an optimum level of performance under a wide range of vehicle and environmental operating conditions.
The brake pads selected must be a balanced choice. There is a fine line between a quiet brake pad and one that will provide optimum performance under extreme braking conditions. Consequently, when a change is made in the brake pad formulation (whether it is meant to provide longer pad life, shorter stopping distances, noise reduction or a change in pedal effort), a trade-off must be made in one area or another.

An example of pad formulation change would be the industry’s switch from asbestos to semi-metallic brake linings.

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SI-Drive 2008+ STi Explained:

SI-Drive 2008+ STi Explained:

The 2008 Subaru Impreza WRX STI has a heritage of power and control. Previous models have been the foundations for countless racing victories and championships. The new WRX STI promises the same with it’s 305- horsepower, turbocharged, intercooled Boxer engine and a six-speed manual transmission.

SI-Drive: he new WRX STI promises the same with it's 305- horsepower, turbocharged, intercooled Boxer engine and a six-speed manual transmission.
SI-Drive: he new WRX STI promises the same with it’s 305- horsepower, turbocharged, intercooled Boxer engine and a six-speed manual transmission.

Power and control incorporate enchanced technology. As suggested by new switchgear on the dashboard and center console and my markings within the instrument cluster’s center-mounted tachometer, a driver has some things to learn before wringing out the most from the car.

Today’s electronics now allow the driver to tinker with engine response characteristics, the manner in which All-Wheel-Drive system fights for traction, and the degree to which braking and engine management help maintain vehicle stability. These capabilities are made possible by standard Vehicle Dynamics Control (VDC), Driver Controlled Center Differential (DCCD), and Subaru Intelligent Drive (SI-Drive).

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Brake Fluid Flush Subaru:

Brake Fluid Flush Subaru:

This is a step by step guide on how to do a brake fluid flush on most Subaru cars. It’s often a good idea to do a brake fluid flush at least once a year to keep your Subaru’s braking system in good condition. This is even more important if you autocross or do track days with your car. Use a good performance brake fluid and not whatever is cheapest at Autozone. I have a strong preference towards ATE and Motul brake fluid. Good fluid combined with good brake pads like a Hawks or Carbotechs will give your Subaru great stopping power.

1.) Either jack-up the vehicle and place a rigid rack under it, or lift-up the vehicle.

2.) Remove all the wheels.

3.) Drain the brake fluid from master cylinder.

4.) Refill the reservoir tank with recommended brake fluid.

NOTE:

• Avoid mixing different brands of brake fluid to prevent degrading the quality of fluid.
• Be careful not to allow dirt or dust to get into the reservoir tank.
Air bleeding sequence (1) → (2) → (3) → (4)

Brake Fluid Flush Subaru: Air bleeding sequence (1) → (2) → (3) → (4)
Brake Fluid Flush Subaru: Air bleeding sequence (1) → (2) → (3) → (4)

5.) Install one end of a vinyl tube onto the air bleeder and insert the other end of the tube into a container to collect the brake fluid.

Brake Fluid Flush Subaru: Install one end of a vinyl tube onto the air bleeder and insert the other end of the tube into a container to collect the brake fluid.
Brake Fluid Flush Subaru: Install one end of a vinyl tube onto the air bleeder and insert the other end of the tube into a container to collect the brake fluid.

 

NOTE: 
• Cover the bleeder with cloth, when loosening it, to prevent brake fluid from being splashed over surrounding parts.
• During the bleeding operation, keep the brake reservoir tank filled with brake fluid to eliminate entry of air.
• The brake pedal operation must be very slow.
• For convenience and safety, two people should do the work.
• The amount of brake fluid required is approx. 500
m2 (16.9 US fl oz, 17.6 Imp fl oz) for total brake
system.

6.) Have a friend depress the brake pedal slowly two or three times and then hold it depressed.

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Master Cylinder brace Install For STi/WRX

Master Cylinder brace Install For STi/WRX:

The brake master cylinder is located by the driver’s side strut tower and once you find it the rest is pretty self explanatory. I have a 2005 Subaru STi. Some later years might be slightly different.
Tools needed:
10 mm socket and wrenches
Zip tie (optional)

Master Cylinder Brace: A installed Cusco master cylinder brace.
Master Cylinder Brace: A installed Cusco master cylinder brace.

1.) Find the brake master cylinder located just inboard of the drivers side strut tower. The washer fluid bottle will be in the way so unbolt the two bolts and lean it forward, no need to disconnect it altogether.

2.) There are two brackets bolted to the strut tower visible in this picture. These are the two holes used to mount the brace. Unbolt these two holes.

Master Cylinder Brace: There are two brackets bolted to the strut tower visible in this picture.
Master Cylinder Brace: There are two brackets bolted to the strut tower visible in this picture.

3.)The lower bracket is not compatible with the master cylinder brace. Its best to remove the bracket, then zip tie the lines to the master cylinder brace at the end to keep them secure.

Master Cylinder Brace: Remove this bracket.
Master Cylinder Brace: Remove this bracket.

4.)The next bolt to take out is difficult to get a picture of but you will see it easily you can barely see it here, it is located slightly farther towards the back of the car, undo it as well.

Master Cylinder Brace: The hidden bolt is located slightly farther towards the back of the car, undo it as well.
Master Cylinder Brace: The hidden bolt is located slightly farther towards the back of the car, undo it as well.
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WRX/STi rear wheel stud replacement

WRX/STi rear wheel stud replacement:

Careful cleaning of the threads/lugnuts and using hand tools (AKA NOT an impact gun!) will help prolong the life of your studs. When the day comes though, here’s how to replace the studs in the rear with stock length studs. If you want to replace them with longer length studs (ARP, etc.) you will have to pull the hub entirely and buy new wheel bearings.


Subaru 28365FE001 Wheel Stud

ARP 1007716 Wheel Stud Kit for Subaru

 

Things you will need:
Stock length wheel studs (As Required): NAPA has these for ~$3 a piece. Part # 641-3209
M8x1.25 bolts (2): Home Depot Racing
M8 washers (~6): Home Depot Racing
19mm Socket: Lugnuts
14mm Socket: Caliper bolts
12mm Wrench: ABS Sensor bolt
7mm Allen Key: M8x1.25 bolts
5mm Allen Key: ABS Ring bolts
Hammer: of the BFH variety, for beating on studs that have misbehaved
Telescoping Magnet Tool: Optional, but will make life much easier.

New wheel stud in the freezer.
New wheel stud in the freezer.

Sticking the new studs in the freezer will cause them to shrink slightly and really help you when it comes time to seat them in the hub. Throw them in the freezer before heading out to Home Depot Racing or leave ’em in overnight, just make sure those puppies are ice cold. Leave them in the freezer until you are actually ready to use them.

Remove the two bolts holding the caliper in place using your 14mm socket, and ziptie it out of the way. I have mine attached to the swaybar in this picture.
Remove the two bolts holding the caliper in place using your 14mm socket, and ziptie it out of the way. I have mine attached to the swaybar in this picture.
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2nd Generation Subaru Impreza WRX STi United Kingdom varients

Impreza WR1
Impreza WR1

A limited edition of 1000 Japanese MY04 WRX STI‘s with DCCD were exported to celebrate victory in the 2003 WRC drivers’ championship. 500 were sold in Europe, Australia and South Africa as the Petter Solberg edition; the other 500 were further modified by Prodrive and sold in the UK as the WR1. They had 316 bhp (236 kW) and 309.8 ft·lbf (420.0 N·m), an incredible 0-60 mph time of only 4.25 seconds and a top speed of 155 mph (249 km/h) (electronically limited). They were equipped with Prodrive WRX STI springs, Pirelli PZero Nero tires, mesh grilles, special Ice Blue metallic paint and Prodrive PFF7 Pewter wheels. The new ECU and exhaust were not EU-homologated, so they were fitted after registering the car. The retail price was £29,995.

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The 2008 Cusco Subaru Impreza WRX STi Super GT

Cusco's Impreza in GT300
2008 Subaru Impreza WRX STi Super GT

The Cusco team have been campaigning a heavily modified STi with a rear drive conversion as required by regulations since the late nineties and having no two-door model available at present, the Super GT committee gave a special permit for them to race with a four-door model instead of a two-door one. The rear drive conversion rule was lifted in 2006, and since then they returned to all-wheel drive with a transaxle gearbox.

GT300
The Cusco Subaru Impreza in 2008.

In 2008, Cusco’s Impreza won the first GT300 race in Sepang. It marked the first AWD car victory in Super GT/JGTC history. Even though they were having very impressive results(with 1 win and 2 podiums) that season, Cuscho announced that they would not participate in the 2009 season as they want \ The performance of Cusco was outstanding even though they were using a 4-door car, it later lead the Super GT committee to officially allow all 4-door model cars to participate the series. The Toyota Corolla Axio followed suit in 2009.

Cusco's Impreza
In 2008, Cusco’s Impreza won the first GT300 race in Sepang. It marked the first AWD car victory in Super GT/JGTC history.
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22b: First generation Impreza WRX STi special variants

22bRare japanese widebody STi
22b STi

Japanese special variants

22B STi

(03/98 – 08/98)
In 1998, Subaru of Japan produced a widebody, 2-door, Impreza called the 22B STi. The 22B was used to commemorate both Subaru’s 40th anniversary as well as the 3rd consecutive manufacturer’s title for Subaru in the FIA World Rally Championship. On the release of the sales, all 399 sold out from 30 minutes to 48 hours, depending on the report.The cars had the starting VIN code of GC8E2SD. Another 25 were produced for export markets – see the 22B Type UK below.

The 22B had the EJ22 engine as opposed to the regular EJ20 engine. Note: internal Subaru material states the block comes from a V3 EJ20G NOT the EJ22G as most think. Also the intake manifold and heads were from the V4 EJ20K. This means the displacement was increased from 1994 cc to 2212 cc. The block is a closed-deck design. The heads (valves, valvetrain and such) were lifted from the STi Version 4 engine. It produce 350 PS (260 kW; 350 hp) at 6000 rpm and 363 N·m (267 ft·lbf, 37.0 kgf·m) of torque at a lower engine speed of 3200 rpm. The redline was lowered from 8000 rpm to 7000 rpm. The compression is an 8.0:1. The turbocharger is an IHI RHF 5HB (the internal company usage code is VF23).

This car was given a unique color of blue and had fender flared widebody taken from the Peter Stevens designed WRC car, thus widening the width by 80 mm (3.15 inches) for a total of 1,770 mm (69.7). During assembly, a WRX Type R chassis was taken off the line. The fenders were replaced with the 22B STi fenders. The car’s curb weight is 1,270 kg (2,800 lb). The suspension is provided by Bilstein. The brakes were standard 4-piston/2-piston brakes. However, the color is red and the Subaru name cast on the brake calipers and painted white.

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