Category Archives: Subaru

STi, Subaru, Tuning, Turbo

Deatschwerks injectors install on Subaru STi w/ a FMIC

Deatschwerks injectors install on a Subaru STi w/ a FMIC:

We put together this DIY since there are some more specifics when working with the  Deatschwerks injectors on a 2006 STI with a FMIC. YMMV and as with all DIY’s, you do this at your own risk. I will not be responsible for any damage you incur doing this yourself. (but seriously, it really wasn’t ‘that’ hard.)

DeatschWerks Injectors: Install
DeatschWerks Injectors: Install

Tools you need:
– 1/4″ Ratchet
– 1/4″ 6″ extension
– 1/4″ U-Joint/Wobble adapter
– 10mm Socket
– 12mm Socket
– 12mm open/box wrench
– 12mm ratcheting box wrench
– T-25 Torx Bit or driver
– side/wire cutters (for removing zip-ties)
– long nose pliers (for opening hose clamps)
– wood handled rubber mallet (round handle)

Optional (nice to haves)
– Magnetic Tray (to keep from losing bolts/screws/etc)
– “Antenna” Magnet (to get ‘dropped’ bolts/screws/etc)
– rags for cleaning up spilled anti-freeze

Provided by Deatschwerks injectors:

02J-00-0740-4 Set of 4 740cc Side Feed Injectors for Subaru STI EJ25 04-06, Legacy GT EJ25 04-06, Impreza 2.5RS 97-98

DeatschWerks Top Feed 1000cc Injectors for WRX/STi/LGT

DeatschWerks  (02J-00-1100-4) 1100cc/min Fuel Injector, (Set of 4)

1. Let the car sit overnight or relieve the fuel pressure by unplugging the fuel pump (green plug in upper right area of passenger footwell). (NOTE: I just let my car sit overnight)

Deatschwerks injectors:

2. Start on the driver’s side (it’s easier).

a) Remove negative battery terminal.

b) Remove the two 12mm bolts holding in the plastic bracket to the intake manifold and clip the two zip ties keeping the harness in the plastic bracket.

c) Now remove the plastic bracket (it will take a patient/creative rotation to get it out from the hoses/harnesses) and you’ll be able to clearly access the torx screws holding down the little bracket that holds down the injectors.

1.You may also want to unplug the blue connector and the Crankcase breather hose (regular clamp, not the crimped one) to provide maximum access to the injectors.

d) Unplug the injector, remove the torx screw (Proper size Torx Bit: T-25), swing the bracket up and out of the way, and pull the injector out. You will need a small screwdriver with a sharper tip to pop the injector up. Just be careful not to damage the injector seat or the injector housing / Rubber O-ring

3. Now, get one of your newly purchased Deatschwerks injectors. Open the tube of Super Grease (should be provided) and generously lube the lower O-Ring, and moderately-sparingly lube the upper O-Ring. ONLY LUBE the O-RINGs, try not to get lube on the injector screen or filters

4. Gently insert the Deatschwerks injector. You will want it to sit on the upper O-Ring, flush to the injector port. Then use the bottom of rubber mallet wooden handle to push the Deatschwerks injector in until it seats. There will be a noticeable but gentle “pop” not a sound but a “feel” once the Deatschwerks injector seats. If there is a fair amount of gas left in the injector port, it may even just slip in … no “pop” feeling.

5. Once you have the deatschwerks injectors seated, just reverse the steps in #2

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AWD, STi, Subaru, Transmission, USDM, WRX

Short Shifter Install on 04-07/08-11+ Subaru STi:

Short Shifter Install on 04-07 Subaru STi:

A step by step guide on installing a short shifter for a 04-07 Subaru STi and 08-11+ Subaru STi/Legacy.

OEM Short shifter: Installed and ready to go.
OEM Short shifter: Installed and ready to go.

Tools needed:
10, 12, 14, 17mm wrenches
Jack Stands
Jack
Needle nose pliers

Short Shifters used:

Subaru OEM Short Shifter 04-07 STi:

Genuine Subaru STI Short Throw Shifter – 6MT

Subaru OEM Short Shifter 08-11 STi, WRX, Legacy:

Genuine Subaru C1010AG001 STI Short Throw Shifter

 

Step 1: Once the car is up on jack stands / a lift, you want to support the transmission and remove the rear cross member. You will need to remove it later anyway, it also makes it much easier to work without it in the way. I used a bottle jack and block of wood to support the tranny, but im sure a transmission jack would work much better if you have one.
This picture shows the cross member removed.

Short shifter: This picture shows the cross member removed.
Short shifter: This picture shows the cross member removed.

Step 2: Once the cross member is unbolted you will need to unplug the 02 sensor, and unclip its harness from the cross member. It is held by two plastic clips that can be pushed out of the holes in the member without much trouble.

Short Shifter: O2 sensor is held by two plastic clips that can be pushed out of the holes in the member without much trouble.
Short Shifter: O2 sensor is held by two plastic clips that can be pushed out of the holes in the member without much trouble.

Step 3: Remove the bolt from the lower rod, I believe it is a 14mm. The nut on the other side is attached to the bracket, so you don’t need a wrench on it. I found that ratcheting wrenches work best for most of these bolts.
The bolt that needs to be removed is the one going through the rubber bushing shown in the upper right of this picture.

Short Shifter: The bolt that needs to be removed is the one going through the rubber bushing shown in the upper right of this picture.
Short Shifter: The bolt that needs to be removed is the one going through the rubber bushing shown in the upper right of this picture.

Step 4: Now you can disconnect the reverse lockout cable. It is held in with a pin that can be pulled out with a pair of pliers. I stuck an Allen wrench through the cam as shown in the Cobb short shifter install when I removed it just in case. There is a washer on the lockout cable that may be stuck in the grease, you will want to take it off and set it aside so it doesn’t get lost. The lockout cable can be seen on the left side of the picture above. You can now move the lower rod down, and move the lockout cable out of the way.

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Ej20, EJ257, Subaru, TMIC, Transmission, Turbo, WRX

Motor Mount install for Subaru Impreza WRX/STi

Motor Mount install for Subaru Impreza WRX/STi:

This how-to is based off a GR, but the concepts should be similar to a GD. I’m not sure how different the front subframe is or how it might interfere with the install.

Here is a selection of stiffer motor mounts:

Group-N motor mounts:

Group N Subaru Motor Mounts Set! Legacy Gt, Sti, WRX See Listing for Fitment!

Perrin Performance motor mounts:

Perrin Performance Motor Mount Kit Subaru WRX/STI 02-14

Torque Solution motor mounts:

Torque Solution Engine Mounts: Subaru Wrx Sti 2002-2016

I’m making this as a response to so many people saying that motor mounts are a terrible install. I think they’re cake, and I want to show why. I had originally installed the Tigwerks motor mounts, but their NVH was a little much for my tastes so I went to Group Ns, and that’s where this install was born (my second time through). I’d do it again and could accomplish the whole process inside of two hours with mandatory beer breaks.

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Impreza, STi, Subaru, USDM, WRX

Fender Brace GTSpec Install on GR Subaru WRX/STi

Fender Brace GTSpec Install on GR Subaru WRX/STi:

 

This fender brace install was performed on ’11 Subaru Impreza WRX STi 5 Door with GTSpec Fender Braces.

Required Tools:

Socket wrench with multiple extenders.
10mm, 12mm, and 14mm sockets
12mm wrench
Impact Driver (Not required but makes things easier)
Tire iron
Floor Jack/Jack stands
Screw Driver
Pliers/Cutting pliers
2 Zip ties
Gloves (Not required but always nice to have)
PB Blaster

Passenger side

I started off on the passenger side. Get the front end on jack stands. Also put chalks on the rear tires for added safety.

Now lets start by removing your tire. (This is where having an impact wrench makes things a breeze!)

*Note* If you have Rally Armor mudflaps you will need to remove those as well.

You will need to remove the fender liner and fender panel as well as the first three retaining clips under the side skirt.

A sample of a few clips that need to be removed:

Subaru STi Inner fender removal.
Subaru STi Inner fender removal.

Fender liner and fender cover removed:

Subaru STi GR Inner fender removed.
Subaru STi GR Inner fender removed.

*Note* I did not remove by front bumper however i did later on. I would suggest you go ahead and remove the front bumper to save yourself some time later on down the road. It makes things easier!

Now remove the 3 bolts in the engine bay and the one retaining clip on the headlight fixture.

Fender removal Subaru STi GR: Now remove the 3 bolts in the engine bay and the one retaining clip on the headlight fixture.
Fender removal Subaru STi GR: Now remove the 3 bolts in the engine bay and the one retaining clip on the headlight fixture.

Remove the bolt behind the front bumper. (If the bumper is off it makes this next part very easy!)

Fender Removal Subaru STi GR: Remove the bolt behind the front bumper. (If the bumper is off it makes this next part very easy!)
Fender Removal Subaru STi GR: Remove the bolt behind the front bumper. (If the bumper is off it makes this next part very easy!)

Unscrew the black plastic bracket that secures the fender to the front bumper. (Again much easier to do with bumper off). I’d also suggest you remove the black bracket all together. This will come in handy when you reassemble the front fender.

There are two bolts under the side trim. This is where removing the 3rd retaining clip from under neath the side trim gives you a bit more wiggle room.

There are two bolts under the side trim. This is where removing the 3rd retaining clip from under neath the side trim gives you a bit more wiggle room.
There are two bolts under the side trim. This is where removing the 3rd retaining clip from under neath the side trim gives you a bit more wiggle room.
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AWD, Stance, Subaru, Suspension, WRX

Spring Installation guide for Subaru WRX STi:

Spring Installation guide for Subaru WRX STi:

 

1.) Remove the rear seat.

Tools: 12mm socket. Socket extension helps.

There are two brackets at the front of the rear seat. Remove the bolts holding them in and pull out the lower seat cushion. There are three brackets holding the seat back in. Once the bolts are out you can lift the cushion off. There are brackets at the top that support the seat; make sure those clip in properly when you put it back in. Also pay attention to how the cushion fits through the seat belt.

2.) It is easiest to bust loose the 17mm strut top nuts while the car is on the ground. So that’s what we are doing here…

Once the seat is out you can get to the rear strut dust covers. You’ll want a couple of tools to get to these nuts since the access is pretty tight. A 12mm open gear wrench (pictured) is nice. Also, standard 12mm sockets in various depths will be helpful. Unless you have air tools that can fit on these, there is a lot of wrenching involved since you can only get a few degrees per turn on some of them. Strut cover removed. Note the “out” inscription, and make sure it faces “out” when you put it back on. Top of the strut showing the nut that needs to be loosened. You should be able to get on there with a 17mm deep socket and loosen it a few turns. Just bust it loose, do not remove it at this point!

This next part isn’t critical now, but you will need the info later.

In order to make sure the strut isn’t spinning in the shaft, you need to insert a 6mm hex/allen wrench
into the strut top, and hold that still while you turn the 17mm nut. This is the contraption I use.

Now to the front.

Remove the little rubber dust covers in the center of the top mounts. Again, bust the top nut loose. On the front passenger side there may be a bracket that holds an alarm chirper. It doesn’t really matter if you take the 12mm nuts off now or later, I am just including it at this point in the process. If you do loosen them now, again, make sure to keep them on at least a little bit so the struts don’t fall off later.

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AWD, STi, Subaru, Transmission, Turbo, USDM, WRX

Clutch replacement for a Subaru WRX/STi:

How to replace a Clutch for a GD Subaru:

This procedure was performed on a MY04 STi with some modifications which may or may not be relevant for the purposes of this How-To. This procedure is only ONE way of removing the transmission and is not meant to be the be-all method. This is a DIY on your driveway process only. If you have access to a lift, this would be the preferred and safest method.

Perform this procedure AT YOUR OWN RISK.

Clutch: STi Transmission
Clutch: This procedure allows you to remove the transmission from a Subaru STI for the purpose of gaining access to the clutch and flywheel system for inspection and or replacement

This procedure allows you to remove the transmission from a Subaru STI for the purpose of gaining access to the clutch and flywheel system for inspection and or replacement.

This procedure allows you to remove the transmission without the benefit of a lift and is meant as a DIY for the weekend warrior. This is by no means a simple or easy procedure and it requires a good deal of strength. IT IS RECOMMENDED YOU HAVE A FRIEND THERE TO HELP. You will need a second pair of hands at times.

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AWD, Ej20, EJ257, STi, Subaru, Tuning, Turbo, USDM, WRX

Flywheel: Flywheels for Subaru WRX/STi’s FAQ

Flywheel FAQ:

How does a lightweight flywheel improve performance? A transmission can be thought of as a fulcrum and lever in a car. First gear has a really long lever; second gear has a shorter lever, etc. The lever represents the mechanical advantage that gears give your vehicle. When your car is moving, you have two factors that are present during acceleration, one is driveline losses, which are constant and the variable, which is vehicle weight and the mechanical advantage supplied by each gear.

Flywheel: SPEC flywheels are CNC manufactured at an unheard-of .001 tolerance, in an industry where the standard is .010. This precision manufacturing process ensures perfect balance and a perfectly flat bedding surface for the clutch disc, both of which also contribute to the ultimate in safety for competitive environments. All SPEC flywheels carry SFI certification.
Flywheel: SPEC flywheels are CNC manufactured at an unheard-of .001 tolerance, in an industry where the standard is .010. This precision manufacturing process ensures perfect balance and a perfectly flat bedding surface for the clutch disc, both of which also contribute to the ultimate in safety for competitive environments. All SPEC flywheels carry SFI certification.

While changing to a lighter flywheel will give the user little to no changes on a dyno, the apparent changes are quite dramatic due to the greater mechanical advantage. Consider these made up figures for consideration: Drive line losses, 45 pounds and vehicle mass (weight) at the driveline (remember your gear’s mechanical advantage reduces your actual car weight). We know that within reason, vehicle mass is a constant.

Now imagine if you reduced the driveline loss from 45 to 35 with the use of a lightweight flywheel. Since the engine has less drivetrain losses to compensate for, this means the “gained” horsepower can be applied to moving the vehicle mass. Using mathematics, one can realize that the higher you go up in gears, the less effect that a lightened flywheel will have to the overall equation.

Are there any downsides to a lightweight flywheel? While the performance characteristics of a lightweight flywheel seem to be the perfect solution, there are compromises:
a. Low end performance is affected. This usually means that higher revs are necessary for smooth starts due to the reduced rotational mass. For drag racers, this can be a BIG issue.
b. Possible missfire check engine light.
c. Possible chatter, like missfire this affects some users and not others.

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AWD, Ej20, EJ257, STi, Subaru, Tuning, Turbo, USDM, WRX

Clutch: Subaru WRX/Sti clutch FAQ

Clutch: Subaru WRX/Sti clutch FAQ

The first impulse when clutch shopping is to get “too much” clutch. This is often a very big mistake, as there will be compromises in the different types and compositions of clutches.

Clutches hold Torque, not Horsepower:
Most performance enthusiasts relate more to horsepower numbers rather than torque, but clutch capacity is measured in terms of torque. Think in terms of a high rpm 250 HP Honda Civic versus a 250 HP Ford Powerstroke turbo diesel. The truck will need about three times the clutch capacity because the engine produces about three times the torque.

Choosing what’s best for you:
It may be difficult to know what clutch is right for a particular application since there are so many different levels of personal tolerance and many variations in design. Some people can tolerate clutch chatter, or noise, or heavy pedal effort, or shorter clutch life, higher cost, or other trade-offs. But why tolerate unnecessary issues if you don’t have to? Get the clutch that suits your needs.

What are the various clutch materials? Other than unique or specialized compositions, clutches are generally comprised of:

1. Organic
2. Kevlar
3. Ceramic
4. Feramic
5. Carbon (initially invented in 1998 by Alcon Components for the Subaru World Rally team )
6. Sintered Iron

Depending on manufacturer specifications, this list also shows the general order of the amount of force the clutch materials can hold.

Organic: Metal-fiber woven into “organic” (actually CF aramid with other materials), original-equipment style. Known for smooth engagement, long life, broad operating temperature, minimal-to-no break in period. Will take hard use, somewhat intolerant of repeated abuse (will overheat). Will return to almost full operational condition if overheated. Material is dark brown or black with visible metal fibers.

Kevlar: High-durability material more resistant to hard use. Engagement is similar to organic, but may glaze slightly in stop and go traffic, resulting in slippage until worn clean when used hard again. Higher temp range in general, but can be ruined from overheating; will not return to original characteristics if “cooked”. Material is uniform yellow/green and may look slightly fuzzy when new.

Ceramic: Very high temperature material. Engagement is more abrupt. Will wear flywheel surface faster, especially in traffic situations. Due to it’s intrinsic properties, ceramic has a very high temperature range. Material is any of several light hues – gray, pink, brown.

Feramic: This unique clutch material is one that incorporates graphite and cindered iron. The result is a friction material that offers good friction coefficient, torque capacity, and smoothness of engagement.

Carbon: Very high temperature material. Engagement is more abrupt. Will wear flywheel surface faster, especially in traffic situations. Slightly more durable and flywheel-friendly compared to other aggressive clutch materials. Material is black.

Sintered Iron: Extremely high temperature material. Engagement is extremely harsh and is generally considered an “on/off switch” both due to it’s characteristics and the clutch types this material is generally associated with. It requires a special flywheel surface. Material is metallic gray in color.

 

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