Tag Archives: Turbocharger

exhaust, Impreza, Intercooler, STi, TMIC, Turbo, WRX

Subaru WRX and STi Exhaust general info

Subaru WRX and STi Exhaust general info:

The primary purpose of an aftermarket exhaust is to remove or replace the stock catalytic converter(s) with a better flowing unit. It also increases the exhaust diameter for better flow. The term “aftermarket exhaust” can be broken down into the three main types:

1. Turbo back exhaust (TBE) covers items 1-4 as described below.
2. Cat back exhaust (CBE) covers items 3&4 as described below.
3. Axle back exhaust (ABE) covers item 4 as described below.

The stock WRX Subaru exhaust consists of:

1. Downpipe (with cat) | 2. Midpipe (with cat) | 3. Rear Exhaust Pipe | 4. Axle Back Muffler

The stock WRX Subaru exhaust consists of: 1. Downpipe (with cat) | 2. Midpipe (with cat) | 3. Rear Exhaust Pipe | 4. Axle Back Muffler

Keep in mind that the above information is catered to the 2002-2005 WRX and is likewise applicable to all years of the STi, though there are slight variations. For example, the STi (all years) has a catless uppipe and the 2006+ WRX has a one piece downpipe/midpipe.

HP gain is dependent on the type of exhaust chosen. TBE gains are 20-30HP. CBE gains are 5-15HP. ABE gains are 5-10HP. These figures are highly debated as different manufacturers use different dynos with different cars with different levels of mods. It also varies because exhausts use different amounts of catalytic converters or are catless.

What about overall fitment between the WRX and STi or different model years? All OEM or aftermarket exhausts designed for 02-07 WRX/STi will fit either the 02+ WRX sedan/wagon or 04+ STi. Occasionally, you will have a slight fitment issue with some models (moreso if your car has the optional rear differential cover) that usually get be fixed via hanger adjustment, longer exhaust hangers etc. 06+ models have fitment issues with some exhausts (mainly the muffler portion) due to the new rear diffuser.

I have an 06+ WRX, is the downpipe the same? No. The 2006+ WRX has a unique exhaust in that it’s downpipe is both the downpipe and midpipe sections of the “older” exhaust. This means you must use a “long” downpipe to bolt up to the rest of your exhaust system. A full TBE will fit fine, but when replacing just the downpipe, you must use a long downpipe. Check with your Vendor for other possible fitment issues prior to ordering.

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STi, Subaru, TMIC, Turbo, WRX

STi intercooler install on a Subaru WRX

You can easily install the upgraded STI top-mount intercooler in your garage using basic tools.

1. Disconnect your battery and make sure you have all the necessary tools. You need a flat bladed screwdriver, a 10mm wrench, and a 12mm wrench. Consider the picture before you in the engine compartment. The parts you’re looking for are centered on top of the engine. You need the new intercooler, an STI Y-pipe and inlet elbow and a new gasket for the bypass or blow-off valve. You also need the STi air conditioning line bracket for the firewall.

This is the stock WRX engine with the stock intercooler on top.

2. Two 12mm bolts that hold the intercooler to its mounting bracket on either side of the cooler. On the passenger side, note that there’s an open hole in the bracket—this hole is there to accommodate the STI intercooler. Three 10mm bolts hold a metal tube to the front of the intercooler, and two 12mm bolts that attach the bypass valve. Underneath the intercooler on the passenger side, there’s a hose clamp that holds the Y-pipe to the turbo, and there’s another hose clamp in front that holds the intercooler to the throttle body.

Note the extra bolt-hole Subaru thoughtfully placed in just the right spot for an STI intercooler.
You need to undo all these bolts along the front of the intercooler.

3. Loosen the hose clamps first (and hopefully the one under the intercooler is oriented to make this easy) and then undo all the bolts. The intercooler should lift out and take the Y-pipe with it. Leave the bypass valve on the intake manifold—you don’t need to totally disconnect it. You might need to wiggle it loose, but don’t pull too hard.

Carefully lift out the intercooler and the hoses should come free if you’ve loosened the clamps.
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EJ257, Impreza, Intercooler, STi, Subaru, Turbo, WRX

VF39 STi turbocharger onto your WRX/Forester

VF39 STi turbocharger onto your WRX/Forester:

Swapping a STi VF39 turbocharger onto your WRX/XT is really easy. Find out here the step by step process on swapping a VF39 onto your Subaru WRX/XT.

You can buy a brand new VF39 Turbocharger here:

Subaru 14411aa5729L Turbocharger

A lot of people seem to be getting hung up on the oil return lines and coolant lines. The coolant lines and banjo bolts from the TD04 ARE interchangeable if your vf39 doesn’t have them (mine didn’t). The oil return line is not and must be modified in order to fit the vf39, (mine had it). Or get a new one from the dealer. I will explain in the pictures when I get to these items.

First remove the intercooler, pretty self explanatory there are 2 bolts that it mounts to, 2 on the BPV and the hoses. Done Deal. Next the heat shield. You should be somewhere around here:

VF39 STi turbocharger onto your WRX/Forester: Start removing the head shield and downpipe.

 

Remove the downpipe:

VF39 STi turbocharger onto your WRX/Forester: Start removing the downpipe.

Then remove the bolt for the oil inlet (top of the turbo), and start removing the coolant lines (2 lines coming off the side of the turbo 1 goes up 1 goes down). Be careful as you will lose coolant during this step be prepared to either catch it under the car or plug the line:

VF39 STi turbocharger onto your WRX/Forester: Remove coolant lines and oil lines.

Then remove the 3 bolts that hold the turbo to the uppipe. Loosen from the intake remove vacuum lines and anything else attached to the turbo and you should be ready to take it off. The hose that the oil return line fits into is directly under the turbo and you should probably just lift straight out. Try to leave the hose where it is and lift the line out.

Now that the turbo is off you can start swapping out the parts you need from the td04. The coolant lines from the TD04 will fit the VF39 however they are attached and too close together to fit directly on the VF39 see pic:

VF39 STi turbocharger onto your WRX/Forester: changing out oil lines.
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